熔体齿轮泵流量特性的理论分析Theoretical Analysis on Flow Characteristics of Melt Gear Pump
汪家琼,何玉洋,孔繁余
WANG Jia-qiong,HE Yu-yang,KONG Fan-yu
摘要(Abstract):
普通齿轮泵流量品质差,径向力大,不宜在熔体挤出对流量品质要求高的场合中应用,提出了一种适用熔体挤出的齿轮泵。应用数学分析和举例进行MTLAB软件模拟的方法,理论分析了熔体齿轮泵在4种不同齿数特征条件下的啮合位移,叠加运动规律和相应条件下流量均匀性;利用MATLAB软件模拟4种齿数条件下,流量脉动系数相应的变化规律。结果表明:当主动轮齿数Z1=4k时,其流量脉动系数及流量脉动频率与普通外啮合齿轮泵相同;当主动轮齿数Z1=4k+1和Z1=4k+3时,其流量特性基本相同,并且其流量脉动系数较普通外啮合泵有明显提高,流量脉动频率大约是普通外啮合齿轮泵的8倍;当主动轮齿数Z1=4k+2时,其流量脉动系数较普通外啮合泵有明显提高,流量脉动频率大约是普通外啮合齿轮泵的2倍。
Due to these problems such as poor flow quality,large radial force,which makes applications of requiring high quality flow characteristics unsuitable such as melt extrusion. A new type of melt gear pump,four idler wheel melt gear pump,was designed. To analysis the flow characteristics. The strict mathematic analysis and the simulation by MTALBA software were conducted. The law of the meshing moment and the stack movement were deeply studied,and the corresponding uniformity of the flow in melt gear pump of four different gear numbers through mathematic deduction was analyzed. The corresponding regulations of four gear numbers about coefficient of flow rate pulsation were simulated with MATLAB software. The result shows: if the number of the gear is 4k( Z1= 4k),its coefficient and frequency of flow rate pulsation are similar with general external gear pump; when the number of the gear is 4k + 1 or 4k + 3,their flow characteristics are very closed,and their coefficient of flow rate pulsation achieve obviously improved,and their frequency is 8 times than the general external gear pump's; when the number of the gear is 4k + 2,its coefficient of flow rate pulsation achieve obviously improved,and their frequency is 4 times than the general external gear pump's.
关键词(KeyWords):
熔体齿轮泵;流量脉动系数;啮合位移;叠加运动
melt gear pump;coefficient of flow pulsation;meshing movement;stack movement
基金项目(Foundation): 国家科技支撑项目(2013BAK06B02);; 国家自然科学基金项目(51209106);; 江苏高校优势学科建设工程资助项目(BE2012147)
作者(Author):
汪家琼,何玉洋,孔繁余
WANG Jia-qiong,HE Yu-yang,KONG Fan-yu
参考文献(References):
- [1]Gulich JF.Pump Selection and Quality Considerations[J].MicrosystemTechnologies,2007,(10):857-880.
- [2]栾振辉.复合齿轮泵基本理论[M].徐州:中国矿业大学出版社,2001.
- [3]Morgu N P,BlesmanA I,Kalekin V S,et al.Nanotechnology incompressor and pump engineering[J].Chemical And Petroleum Engineering,2007,43(5/6):275-279.
- [4]李玉龙,王学军,顾广华.外啮合齿轮泵困油历程的仿真研究[J].机械传动,2004,28(6):19-21.
- [5]李玉龙,孙付春.中高压外啮合齿轮泵端面间隙的理论计算[J].排灌机械工程学报,2012,30(2):147-152.
- [6]许贤良,鲍和云,范明豪.复合齿轮泵基础理论研究概要[J].煤炭学报,2001,26(4):404-408.
- [7]赵连春,许贤良,孙长敬,等.第二类复合齿轮泵几何流量特性分析与试验[J].农业机械学报,2004,35(6):82-85.
- [8]许贤良,刘小华,朱玉川,等.修正齿形的复合齿轮泵流量特性[J].机械工程学报,2003,39(3):44-47.
- [9]许贤良,赵连春,杨球来,等.复合平衡齿轮泵理论研究与试验分析[J].煤炭学报,2004,29(4):494-501.
- [10]毛平淮,侯波.三极并联齿轮泵理论分析[J].重庆大学学报(自然科学版),2008,31(10):1123-1127.
- [11]孟传明.大排量齿轮泵设计与动态特性仿真研究[J].流体机械,2012,40(10):58-61.
- [12]邵飞,孔繁余,王文廷,等.基于动网格的单作用滑片泵流量特性分析[J].流体机械,2011,39(8):23-27,37.
- [13]由宏新,韩冰,刘润洁,等.气瓶水压爆破试验装置关键硬件的选择[J].压力容器,2013,30(5):17-21,67.
- [14]吕志昆,郭延明.食品包馅机械中双极变量叶片泵的设计与计算[J].包装与食品机械,2013,31(4):27-29.
- [15]汪家琼,孔繁余,何玉洋.四行星齿轮泵流量特性分析[J].机械传动,2012,36(12):80-85.