中高精度定量阀的优化设计Optimal Design of Medium High-Precision Quantitative Valve for Basis Weight Control of Paper Machine
王博;汤伟;刘庆立;王樨;
WANG Bo;TANG Wei;LIU Qing-li;WANG Xi;Faculty of Light Industry & Energy of Shaanxi University of Science & Technology;Industrial Automation Institute of Shaanxi University of Science & Technology;
摘要(Abstract):
针对原定量阀投入现场应用过程中存在的问题,采用新的机械结构设计了电动执行器。步进电机插入精密行星减速机减速增力驱动阀芯旋转,在减速器输出轴上布置有机械限位装置及同步带轮,阀门回讯器与传动轴线平行布置,通过同步带传动指示并反馈阀位。与阀位检测反馈机构沿传动轴线布局的结构相比减小了长度尺寸及重量,在直管道上安装时所受弯矩小,产品更加精巧,布局更合理。该阀门已经在浙江富阳一造纸机上使用,取得了良好的控制效果和经济效益。
The existing Basis Weight Valve has some faults in the structure,new electrical valve actuator was designed by using new mechanical structure. The stepper motor were fitted on planetary reducer,and drive the valve core rotating. The ultimate machinery device and synchronizing pulley were installed on the gearbox output shaft,parallel to the transmission shaft equipped with limit switch box,and drive by synchronous belt. Compared to the scheme which feedback system in-line with the drive axle,it's decrease the length and weight,and has smaller bending moment when installed in the vertical pipeline,the product was more ingenious and the layout are more reasonable. The products developed have been using in a paper machine in Fuyang City,Zhejiang province and satisfactory control performance and economic benefit are obtained.
关键词(KeyWords):
高精度定量阀;电动调节阀;执行器;优化设计;造纸机定量控制
high precision basis weight quantitative control valve;electrical valve;electrical valve actuator;optimal design;basis weight control of paper machine
基金项目(Foundation): 国家国际科技合作计划项目(2010DFB43660);; 陕西省科技统筹计划项目(2012KTCQ01-19);; 西安市未央区科技项目(201311);; 陕西省科学技术研究发展计划项目(2014k07-22);; 温州市对外科技合作交流科技计划项目(H20100097);; 陕西科技大学校科研基金的资助项目(ZX11-25)
作者(Authors):
王博;汤伟;刘庆立;王樨;
WANG Bo;TANG Wei;LIU Qing-li;WANG Xi;Faculty of Light Industry & Energy of Shaanxi University of Science & Technology;Industrial Automation Institute of Shaanxi University of Science & Technology;
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- 高精度定量阀
- 电动调节阀
- 执行器
- 优化设计
- 造纸机定量控制
high precision basis weight quantitative control valve - electrical valve
- electrical valve actuator
- optimal design
- basis weight control of paper machine
- 王博
- 汤伟
- 刘庆立
- 王樨
WANG Bo- TANG Wei
- LIU Qing-li
- WANG Xi
- Faculty of Light Industry & Energy of Shaanxi University of Science & Technology
- Industrial Automation Institute of Shaanxi University of Science & Technology
- 王博
- 汤伟
- 刘庆立
- 王樨
WANG Bo- TANG Wei
- LIU Qing-li
- WANG Xi
- Faculty of Light Industry & Energy of Shaanxi University of Science & Technology
- Industrial Automation Institute of Shaanxi University of Science & Technology