包角对高比转速双叶片自吸离心泵外特性及振动特性的影响The influence of wrap angle on hydrodynamic performance and vibration characteristics of high-specific-speed double blades self-priming centrifugal pump
裘孙洋,潘金豪
QIU Sunyang,PAN Jinhao
摘要(Abstract):
为研究包角角度对高比转速离心泵的外特性和压力脉动的影响情况,基于SST k-ω湍流模型,对比转速n_q=327的双叶片自吸泵进行了三维非定常数值模拟,采用计算标准差法,对各个监测点的压力脉动进行分析,主要研究了230°~300°包角情况下的外特性变化情况及内流场时空演变特征。结果表明:随着包角角度的增大,扬程呈现先上升后下降的情况,且流量越大,扬程下降越快;随着包角角度的增大,叶轮所受扭矩逐渐降低,存在一个最佳的包角使得效率值最高;双叶片离心泵在运转的过程中隔舌沿叶轮旋转方向20°位置压力脉动最为严重,同时由于双叶片叶轮呈180°中心对称,压力波动最大处的正对面位置压力脉动同样较大;包角角度增大,叶轮中的涡黏度会随之下降。该研究可为高比转速双叶片自吸离心泵设计中包角的选择提供了参考。
Three-dimensional unsteady numerical simulations were carried out for the double-blade self-priming pump with n_q=327 using SST k-ω turbulence model in order to study the influence of wrap angle on external characteristics and pressure pulsation in a high-specific-sped centrifugal pump.Pressure pulsation of different monitor points was analyzed by the standard deviation method.The variations of external characteristics and spatial-temporal evolution characteristics of internal flow field under different wrap angles(230°~300°)were mainly researched.The results indicate that the head of centrifugal pump rises first and then drops as the wrap angle increases,and the larger the flow rate,the faster the head drops.The torque of impeller gradually declines with the increase of wrap angle and there is an optimal wrap angle that makes the efficiency highest.In the running process,at the position of 20°near the tongue in the rotational direction of the impeller,the pressure pulsation is most severe,and the pressure pulsation at the position directly opposite to the highest pressure pulsation is relatively large because the double-blade impeller presents 180° center symmetric.The eddy viscosity in the impeller decreases with the increase of wrap angle.The research provides some reference for the wrap angle selection in the design of high-specific-speed double blades self-priming centrifugal pump.
关键词(KeyWords):
离心泵;数值模拟;污水泵;双叶片;高比转速;外特性;压力脉动
centrifugal pump;numerical simulation;sewage pump;double blades;high specific-speed;external characteristics;pressure fluctuation
基金项目(Foundation):
作者(Author):
裘孙洋,潘金豪
QIU Sunyang,PAN Jinhao
参考文献(References):
- [1]牟介刚,吴振兴,周佩剑,等.回流孔对外混式自吸离心泵内部流动特性的影响[J].水力发电学报,2016,35(7):91-98.MOU J G,WU Z X,ZHOU P J,et al.Effect of reflux hole on internal flow characteristics of outer recirculation self-priming centrifugal pumps[J].Journal of Hydroelectric Engineering,2016,35(7):91-98.
- [2]施卫东,程成,张德胜,等.后掠式双叶片污水泵优化设计与试验[J].农业工程学报,2014,30(18):85-92.SHI W D,CHENG C,ZHANG D S,et al.Optimal design and experiment of back swept double blades sewage pump[J].Transactions of the Chinese Society of Agricultural Engineering,2014,30(18):85-92.
- [3]WU B,WANG X L,LIU H,et al.Numerical simulation and analysis of solid-liquid two-phase three-dimensional unsteady flow in centrifugal slurry pump [J].Journal of Central South University,2015,22(8):3008-3016.
- [4]CAO W D,DAI X,HU Q X.Effect of impeller reflux balance holes on pressure and axial force of centrifugal pump[J].Journal of Central South University,2015,22(5):1695-1706.
- [5]黄茜,袁寿其,张金凤,等.叶片包角对高比转速离心泵性能的影响[J].排灌机械工程学报,2016,34(9):742-747.HUANG X,YUAN S Q,ZHANG J F,et al.Effects of blade warp angle on performance of high specific speed centrifugal pump[J].Journal of Drainage and Irrigation Machinery Engineering,2016,34(9):742-747.
- [6]王勇,刘厚林,刘东喜,等.叶片包角对离心泵流动诱导振动噪声的影响[J].农业工程学报,2013,29(1):72-77.WANG Y,LIU H L,LIU D X,et al.Effects of vane warp angle on flow induced vibration and noise of centrifugal pumps[J].Transactions of the Chinese Society of Agricultural Engineering,2013,29(1):72-77.
- [7]郎涛,施卫东,陈刻强,等.前伸式双叶片污水泵内部流场PIV试验[J].农业工程学报,2015,31(20):74-79.LANG T,SHI W D,CHEN K Q,et al.PIV experiment of flow field in sewage pump with forward-extended double blades[J].Transactions of the Chinese Society of Agricultural Engineering,2015,31(20):74-79.
- [8]朱荣生,胡自强,付强.双叶片泵内压力脉动的数值模拟[J].农业工程学报,2010,26(6):129-134.ZHU R S,HU Z Q,FU Q.Numerical simulation of pressure fluctuation in double-blade pump[J].Transactions of the Chinese Society of Agricultural Engineering,2010,26(6):129-134.
- [9]PEI J,YUAN S Q,LI X J,et al.Numerical prediction of 3-D periodic flow unsteadiness in a centrifugal pump under part-load condition[J].Journal of Hydrodynamics,2014,26(2):257-263.
- [10]BIDHANDI M E,RIASI A,ASHJAEE M.The influence of SiO2 nanoparticles on cavitation initiation and intensity in a centrifugal water pump[J].Experimental Thermal and Fluid Science,2014,55:71-76.
- [11]SHAH S R,JAIN S V,PATEL R N,et al.CFD for centrifugal pumps:a review of the state-of-the-art[C]//Chemical,Civil and Mechanical Engineering Tracks of 3rd Nirma University International Conference on Engineering,India,2013.
- [12]LIU H L,LIU D X,WANG Y,et al.Application of modified k-ω model to predicting cavitating flow in centrifugal pump[J].Water Science and Engineering,2013,6(3):331-339.
- [13]GONZáLEZ J,SANTOLARIA C.Unsteady flow structure and global variables in a centrifugal pump[J].ASME Journal of Fluids Engineering,2006,128(5):937-946.
- [14]徐朝晖,吴玉林,陈乃祥,等.高速泵内三维非定常动静干扰流动计算[J].机械工程学报,2004,40(3):1-4.XU Z H,WU Y L,CHEN N X,et al.Unsteady blade-row interaction calculation in high speed pump[J].Chinese Journal of Mechanical Engineering,2004,40(3):1-4.
- [15]刘迎圆,宫建国,徐颖,等.流固耦合作用下空间导叶式离心泵叶轮湿模态分析[J].流体机械,2020,48(7):50-56.LIU Y Y,GONG J G,XU Y,et al.Wet modal analysis of the impeller of an centrifugal pump with a space diffuser considering fluid-solid coupling[J].Fluid Machinery,2020,48(7):50-56.
- [16]成科,陈启明,崔宝玲,等.多级离心泵扬程预测及内部流场数值模拟[J].流体机械,2021,49(3):60-67.CHENG K,CHEN Q M,CUI B L,et al.Multi-stage centrifugal pump head prediction and numerical simulation of internal flow field[J].Fluid Machinery,2021,49(3):60-67.
- [17]林通,朱祖超,李晓俊,等.离心泵作透平性能预测研究综述及展望[J].排灌机械工程学报,2021,39(6):562-568.LIN T,ZHU Z C,LI X J,et al.Performance prediction of centrifugal pump as turbines—a review and prospect[J].Journal of Drainage and Irrigation Machinery Engin,2021,39(6):562-568.
- [18]ZHANG H H,DENG S X,QU Y J.Differential amplification method for flow structures analysis of centrifugal pump between design and off-design points [J].Journal of Central South University,2017,24(6):1443-1449.
- [19]DAI C,KONG F Y,DONG L.Pressure fluctuation and its influencing factor analysis in circulating water pump[J].Journal of Central South University,2013,20(1):149-155.
- [20]谷云庆.仿生射流表面减阻性能研究[D].哈尔滨:哈尔滨工程大学,2013.GU Y Q.Drag reduction characteristics of bionic jet surface[D].Harbin:Harbin Engineering University,2013.
- [21]杨敏,闵思明,王福军.双蜗壳泵压力脉动特性及叶轮径向力数值模拟[J].农业机械学报,2009,40(11):83-88.YANG M,MIN S M,WANG F J.Numerical simulation of pressure fluctuation and radial force in a double volute pump[J].Transactions of the Chinese Society for Agricultural Machinery,2009,40(11):83-88.
- [22]GU Y Q,MOU J G,DAI D S,et al.Effect of pumping chamber on performance of non-voerload centrifugal pump[J].Journal of Central South University,2015,22(8):2989-2997.
- [23]GONZALEZ J,SANTOLARIA C.Unsteady flow structure and global variables in a centrifugal pump[J].Journal of Fluids Engineering,Transaction of the ASME,2006,128(5):937-946.
- [24]MONTANTE G,LEE K C,BRUCATO A,et al.Numerical simulations of the dependency of flow pattern on impeller clearance in stirred vessels[J].Chemical Engineering Science,2001,56(12):3751-3370.
- [25]WU D H,YUN R,MOU J G,et al.Investigation of the correlation between noise & vibration characteristics and unsteady flow in a circulator pump[J].Journal of Mechanical Science and Technology,2017,31(5):2155-2166.