新型螺旋板式换热器及其传热特性研究Research on new type spiral plate heat exchanger and its heat transfer characteristics
甘刘意,陆怡,查涵清,卫渊钊,刘犇欢,王园春
GAN Liuyi,LU Yi,ZHA Hanqing,WEI Yuanzhao,LIU Benhuan,WANG Yuanchun
摘要(Abstract):
为提高螺旋板板式换热器的传热效率,提出了一种新型高效的缩放板螺旋板式换热器,并运用FLUENT软件对普通螺旋板式换热器和缩放板螺旋板式换热器进行传热数值模拟对比,分析不同雷诺数条件下换热器传热影响因子、阻力影响因子以及综合性能评价系数的变化规律,研究结果表明,Re在3 143到157 143的范围内,传热影响因子随着Re数的增加先增大后减小,阻力影响因子随着Re的增加的而变大。在6 286到125 714的Re范围内,缩放板螺旋板式换热器的综合性能优于普通螺旋板式换热器,其综合性能评价系数随着Re的增加先增大后减小,且在Re为31 429时,综合优化效果最佳,达到了1.34,从理论上证明了缩放板螺旋板式换热器的优越性。研究结果对新型螺旋板式换热器的工程应用具有一定的指导意义。
In order to improve the heat transfer efficiency of the spiral plate heat exchanger,a new type of high-efficiency scaled plate spiral plate heat exchanger is proposed,and the FLUENT numerical simulation software is used to numerically simulate and compare heat transfer of the ordinary spiral plate heat exchanger and the scaled plate spiral plate heat exchanger to analyze the change rules of heat transfer influencing factors,resistance influencing factors,and comprehensive performance evaluation coefficients of the heat exchanger under the condition of different Reynolds numbers.The research results show that the Re number is within the range of 3 143 to 157 143.As the Re number increases,the heat transfer influencing factor first increases and then decreases,and the resistance influence factor becomes larger as the Re number increases.In the range of Re=6 286~125 714,the comprehensive performance of the scaled plate spiral plate heat exchanger is better than that of the ordinary spiral plate heat exchanger.Its comprehensive performance evaluation coefficient first increases and then decreases with the increase of the Re number,and when the Re number is 31 429,the comprehensive optimization effect is the best,reaching 1.34,which theoretically proves the superiority of the scaled plate spiral plate heat exchanger.The research results have certain guiding significance for the engineering application of the new spiral plate heat exchanger.
关键词(KeyWords):
螺旋板式换热器;缩放板;传热;数值模拟
spiral plate heat exchanger;scaled plate;heat transfer;numerical simulation
基金项目(Foundation): 江苏省研究生科研与实践创新计划项目(SJCX20_0876)
作者(Author):
甘刘意,陆怡,查涵清,卫渊钊,刘犇欢,王园春
GAN Liuyi,LU Yi,ZHA Hanqing,WEI Yuanzhao,LIU Benhuan,WANG Yuanchun
参考文献(References):
- [1]王冰,蒋家羚.可拆式螺旋板换热器内部流动与传热的数值模拟[J].流体机械,2007(9):12-17.WANG B,JIANG J L.Numerical smiulation of the flow and heat transfer in detachable spiral heat exchanger[J].Fluid Machinery,2007(9):12-17.
- [2]董华东,王鑫,苗焕,等.螺旋板换热器流动传热特性的数值模拟[J].轻工科技,2020,36(1):52-54.DONG H D,WANG X,MIAO H,et al.Numerical simulation of flow and heat transfer characteristics of spiral plate heat exchanger[J].Energy Conservation Technology,2020,36(1):52-54.
- [3]李雪,陈永东,刘孝根,等.螺旋板式热交换器传热与流动特性试验研究[J].流体机械,2020,48(6):1-5.LI X,CHEN Y D,LIU X G,et al.Experiment research on heat transfer and flow characters of spiral heat exchanger[J].Fluid Machinery,2020,48(6):1-5,13.
- [4]林榕端,王英钗,孙廷琛,等.螺旋板换热器稳定性研究[J].压力容器,1991(05):28-29+79.LING R D,WANG Y C,SUN T C,et al.Stability test on a spiral heat exchanger [J].Pressure Vessel Technology,1991(5):28-29+79.
- [5]华婷婷,陈永东,徐双庆,等.定距柱对螺旋板式换热器传热特性的影响[J].高校化学工程学报,2019,33(4):808-814.HUA T T,CHEN Y D,XU S Q,et al.Effects of spacer studs on heat transfer properties of spiral plate heat exchangers[J].Journal of Chemical Engineering of Chinese Universities,2019,33(4):808-814.
- [6]顾永干.螺旋板换热器的结构设计[J].压力容器,1992(1):43-48.GU Y G.A Research in to the structural design of the spiral heat exchangers [J].Pressure Vessel Technology,1992(1):43-48.
- [7]顾永干,王浩,贾殿浩.螺旋板换热器制造质量的控制[J].压力容器,1992(5):59-64+67.GU Y G,WANG H,JIA D H.Quality control of spiral heat exchanger[J].Pressure Vessel Technology,1992(5):59-64+67.
- [8]王冰,顾永干.可拆式螺旋板换热器大平盖设计计算方法及程序[J].压力容器,1993(5):58-63.WANG B,GU Y G.The method and program for designing and calculating the circular-shaped cover of the detachable spiral heat exchanger[J].Pressure Vessel Technology,1993(5):58-63.
- [9]BAHIRAEI M,SALMI H K,SAFAEI M R.Effect of employing a new biological nanofluid containing functionalized graphene nanoplatelets on thermal and hydraulic characteristics of a spiral heat exchanger[J].Energy conversion and management,2019,180:72-82.
- [10]RAJAVEL R.Experimental and numerical studies of a spiral plate heat exchanger[J].Thermal Science,2014,18(4):1355-1360.
- [11]王翠芳,刘升学,卿德藩,等.组合涡发生器在螺旋板式换热器上的强化传热研究[J].机械研究与应用,2012,25(4):29-32.WANG C F,LIU S X,QING D F,et al.Heat transfer enhancement research on spiral plate heat exchanger with combination of vortex generator[J].Mechanical Research & Application,2012,25(4):29-32.
- [12]王翠芳.组合涡发生器在螺旋板式换热器上的强化传热及其结构优化研究[D].衡阳:南华大学,2013.WANG C F.Studying on the heat transfer enhancement and structural optimization of combined vortex generators applied on the spiral plate heat exchanger[D].Hengyang:University of South China,2013.
- [13]宋虎堂,李培宁.蜂窝紧凑结构螺旋板换热器[J].压力容器,2010,27(4):13-15.SONG H T,LI P N.Honeycomb type spiral plate exchangers[J].Pressure Vessel Technology,2010,27(4):13-15.
- [14]宋虎堂,李培宁,王辰,等.蜂窝螺旋板换热器螺旋板凹坑结构强度研究[J].压力容器,2010,27(5):15-20.SONG H T,LI PN,WANG C,et al.Study on the concave pit structural strength of dimple spiral plate for honeycomb type spiral plate exchangers [J].Pressure Vessel Technology,2010,27(5):15-20.
- [15]宋虎堂,王争昪,李培宁,等.新型蜂窝紧凑螺旋板换热器及其性能研究[J].炼油技术与工程,2010,40(9):24-28.SONG H T,WANG Z B,LI P N,et al.Study on the new type honeycomb compact spiral plate heat exchanger and its performance[J].Petroleum Refinery Engineering,2010,40(9):24-28.
- [16]李平平.心形蜂窝螺旋板式反应换热器开发研究[D].青岛:中国石油大学(华东),2016.LI P P.Development and research on spiral plate reaction heat exchanger of heart-shaped Honeycomb[D].Qingdao:China University of Petroleum(East China),2016.
- [17]韩鹏飞.叠蜂窝螺旋板换热器内部流动与传热强化研究[D].淄博:山东理工大学,2017.HAN P F.Research on internal flow and heat transfer enhancement of spiral plate pile-honeycomb heat exchanger[D].Zibo:Shandong University of Technology,2017.
- [18]王艺玮.新型蜂窝螺旋板式换热器数值模拟及优化[D].郑州:郑州大学,2014.WANG Y W.The Numerical simulation and optimization on the new cellular spiral plate heat exchanger[D].Zhengzhou:Zhengzhou University,2014.
- [19]董华东,苗焕,王鑫,等.几种不同蜂窝紧凑型螺旋板换热器的性能研究[J].轻工科技,2020,36(06):42-43+51.DONG H D,MIAO H,WANG X,et al.Study on the performance of several different honeycomb compact spiral plate heat exchanger[J].Energy Conservation Technology,2020,36(06):42-43+51.
- [20]黄维军,邓先和,周水洪.缩放管强化传热机理分析[J].流体机械,2006(02):76-79+71.HUANG W J,DENG X H,ZHOU S H.Mechanism of heat transfer enhancement for converging diverging ube [J].Fluid Machinery,2006(02):76-79+71.
- [21]张磊,梁荣斌,张鹏飞,等.不同强化传热管的流动与传热特性研究[J].河北农机,2018(9):62-63.ZHANG L,LIANG R B,ZHANG P F,et al.Study on the flow and heat transfer characteristics of different enhanced heat transfer tubes[J].Hebei Agricultural Machinery,2018(9):62-63.
- [22]陈颖,邓先和,丁小江.缩放管内湍流对流换热(Ⅰ)场协同控制机理[J].化工学报,2004(11):1759-1763.CHEN Y,DENG X H,DING X J.Convection heat transfer of converging-diverging tube (Ⅰ) mechanism of field synergy principle[J].Journal of Chemical Industry and Engineering (China),2004(11):1759-1763.
- [23]螺旋板换热器流体阻力及传热研究[J].大连工学院学报,1976(2):53-68.Research on fluid resistance and heat transfer of spiral plate heat exchanger[J].Journal of Dalian Institute of Technology,1976(2):53-68.